Aircraft with ram air turbine disk with generator having blade shroud ring integrated magnets

ABSTRACT

The present disclosure is directed to an aircraft with an accessory system configured to be powered independent of the primary propulsion system by a ram air turbine power system. The ram air turbine power system illustratively includes an accessory generator integrated with a turbine rotor as well as other components so as to manage space claim and offer unique functionality.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation of, and claims priority to and thebenefit of, U.S. patent application Ser. No. 17/702,757, filed 23 Mar.2022, the disclosure of which is now expressly incorporated herein byreference.

FIELD OF THE DISCLOSURE

The present disclosure relates generally to aircraft accessory powersystems, and more specifically to ram air turbines for powering aircraftaccessories.

BACKGROUND

Aircraft have been fitted with ram air turbines (RATs) configured togenerate power from ram pressure derived from the airstream across amoving aircraft. These ram air turbines have been used in emergencysituations in the case of primary power source loss to operate criticalcontrols, hydraulics, and/or instrumentation.

Ram air turbines have also been incorporated into independent units orpods included in aircraft. Use of ram air turbines in independent unitsallows installation onto aircraft without dedicated power supplies fromprimary electrical systems of the aircraft. Some such independent unitshave incorporated exposed turbine rotors coupled via shafts togenerators to power electronics or to pressurize hydraulics.

Next generation independent units or pods for use with existing or newaircraft continue to demand independent power generation capability toprovide flexibility of use. In these aircraft improved packaging andfunctionality for ram air turbine technology is of significant interest.

SUMMARY

The present disclosure may comprise one or more of the followingfeatures and combinations thereof.

According to an illustrative aspect of the present disclosure, anaircraft includes a propulsion system, an accessory system, and a ramair turbine power system. The propulsion system is configured to producethrust for driving the aircraft during operation. The accessory systemis electrically de-coupled from the propulsion system so as not todirectly draw power from the propulsion system. The ram air turbinepower system is electrically coupled to the accessory system to provideenergy for use by the accessory system.

The ram air turbine power system includes a turbine case that extendsaround a central axis, a turbine rotor mounted for rotation about thecentral axis, and an accessory generator configured to generateelectrical power for use by the accessory system. The turbine rotor hasan outer diameter, an inner diameter, and airfoils. The outer diameteris in confronting relation with the turbine case. The inner diameter isspaced radially inward of the outer diameter. The airfoils are arrangedbetween the outer diameter and the inner diameter. Each airfoil extendsfrom a base radially outward to a tip thereof.

The accessory generator includes a stator and a plurality of magnetscoupled with each of the airfoils. The stator is coupled with theturbine case, is axially aligned with the airfoils of the turbine rotor,and includes a plurality of stator windings. The plurality of magnetsare located within the tip of each of the airfoils so that, uponrotation of the turbine rotor, electrical power is generated for use bythe accessory system.

In some embodiments, each of the airfoils defines a chord that extendsfrom a leading edge to a trailing edge of the airfoil and the pluralityof magnets are located axially on a mid-chord of the chord of eachairfoil. In some embodiments, each of the airfoils includes a body andthe tip which provide a leading edge, a pressure side, a suction side,and a trailing edge of the airfoil. The body of each of the airfoils isformed to define a cavity therein. The airfoil further includes acorrugation sidewall located in the cavity and extending axially fromthe leading edge to the trailing edge and extending alternatinglybetween the pressure side and the suction side.

In some embodiments, each of the airfoils defines a chord that extendsfrom a leading edge to a trailing edge of the airfoil. The plurality ofmagnets extends axially along a length of the chord between the leadingedge of the trailing edge of the airfoil.

In some embodiments, the tip of each of the airfoils includes a skinlocated radially outward of and extending axially along the plurality ofmagnets to block radial movement of the plurality of magnets relative tothe central axis. In some embodiments, each of the airfoils furtherinclude a metallic strip coupled to at least one magnet of the pluralityof magnets and located radially between the plurality of magnets and thebase of the airfoil.

In some embodiments, the ram air turbine power system further includes aplurality of turbine inlet guide vanes configured to redirect air movinginto the turbine case for interaction with the airfoils of the turbinerotor. The turbine inlet guide vanes are located axially forward of theturbine rotor. The accessory generator includes power off-take wiresthat extend from the stator windings radially inward along the turbineinlet guide vanes.

In some embodiments, the power off-take wires extend along a leadingedge of the plurality of turbine inlet guide vanes so that heat from thepower off-take wires is supplied to the plurality of turbine inlet guidevanes. In some embodiments, each of the plurality of turbine inlet guidevanes are formed to define radially extending passages therethrough. Theram air turbine power system further includes a cooling system thatincludes cooling fluid conduits that extend radially through thepassages formed in the plurality of turbine inlet guide vanes.

In some embodiments, the plurality of magnets are arranged so thatmagnetic directionality is selected such that the plurality of magnetsforms a Halbach array configured to provide managed power density.

In some embodiments, the ram air turbine power system is housed in a podhaving a turbine inlet configured to be selectively opened and closed tomodulate air flow allowed into the turbine case for interaction with theturbine rotor so as to regulate speed of the turbine rotor and therebycontrol power output of the accessory generator. In some embodiments,the pod has a turbine outlet configured to be selectively opened andclosed to modulate air flow allowed out of the turbine case so as toregulate speed of the turbine rotor and thereby control power output ofthe accessory generator.

According to another illustrative aspect of the disclosure, anindependently-powered unit configured to be coupled to an aircraftincludes a pod, an accessory system, and a ram air turbine power system.The pod has attachment points for coupling the unit to the aircraft anddefining an interior space. The accessory system is mounted in theinterior space of the pod. The ram air turbine power system is mountedin the interior space of the pod and is electrically coupled to theaccessory system to provide energy for use by the accessory system.

The ram air turbine power system includes a turbine case, a turbinerotor, and an accessory generator. The turbine case extends around acentral axis. The turbine rotor is mounted for rotation about thecentral axis and has a plurality of airfoils that extend from a baseradially outward to a tip thereof. The accessory generator generateselectrical power for use by the accessory system.

The accessory generator includes a stator and a plurality of magnetscoupled with each of the plurality of airfoils. The stator includes aplurality of stator windings and the plurality of magnets coupleddiscretely with the tip of each airfoil of the plurality of airfoils sothat, upon rotation of the turbine rotor, electrical power is generatedfor use by the accessory system.

In some embodiments, each of the airfoils includes a body and the tipwhich provide a leading edge, a pressure side, a suction side, and atrailing edge. The body of each of the airfoils is formed to define acavity and a corrugation sidewall located in the cavity and extendingaxially from the leading edge to the trailing edge.

In some embodiments, each of the airfoils defines a chord that extendsfrom a leading edge to a trailing edge of the airfoil. The plurality ofmagnets is located axially on a mid-chord of the chord of the airfoil.In some embodiments, the plurality of magnets coupled with each airfoilextends circumferentially discretely only partway around the centralaxis.

In some embodiments, each of the airfoils defines a chord that extendsfrom a leading edge to a trailing edge of the airfoil. The plurality ofmagnets extends axially along a length of the chord between the leadingedge of the trailing edge of the airfoil.

In some embodiments, each of the airfoils further include a skin thatforms the tip of each airfoil to block radial movement of the pluralityof magnets relative to the central axis. In some embodiments, each ofthe airfoils further include a metallic strip coupled to at least onemagnet of the plurality of magnets and is located radially between theplurality of magnets and the base of the airfoil.

In some embodiments, the pod includes a turbine inlet configured to beselectively opened and closed to modulate air flow allowed into theturbine case for interaction with the turbine rotor so as to regulatespeed of the turbine rotor and thereby control power output of theaccessory generator. The pod includes a turbine outlet configured to beselectively opened and closed to modulate air flow allowed out of theturbine case so as to regulate speed of the turbine rotor and therebycontrol power output of the accessory generator.

These and other features of the present disclosure will become moreapparent from the following description of the illustrative embodiments.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a top view of an aircraft in accordance with the presentdisclosure showing various gas turbine engines, pods, and missilesdetachably coupled to wings of the aircraft, the various pods includinga radar jamming pod housing a ram air turbine power system for poweringradar jamming electronics in the pod;

FIG. 2 is a side view of the radar jamming pod of FIG. 1 showing thatthe pod includes an aircraft attachment point as well as inlet/outletdoors that can be selectively opened to allow air to interact with theram air turbine power system;

FIG. 3 is a cross-sectional view of a portion of the radar jamming podof FIG. 2 showing that the ram air turbine power system includes aturbine rotor with airfoils having magnets attached to the tips thereofand an accessory generator with a stator arranged around the airfoilsand coupled with a turbine case;

FIG. 4 is a cross-sectional view of a portion of the ram air turbinepower system of FIG. 3 showing that the accessory generator includes aplurality of magnets located at a tip of the airfoil;

FIG. 5 is a cross-sectional view of a portion of the airfoil of FIG. 4showing the plurality of magnets with diagrammatic arrows shown forreference and indicating a preselected orientation of the magneticdirectionality so as to form a Halbach array configured to producesmooth, managed power density generation in windings of the stator uponrotation of the magnets;

FIG. 6 is a cross-sectional view of the airfoil of FIGS. 3-4 showingthat the airfoil includes a cavity and a corrugation sidewall located inthe cavity;

FIG. 7 is an aft looking elevation view of the ram air power turbinesystem showing magnets of the accessory generator coupled to the airfoiltips and arranged radially inward of the stator windings;

FIG. 8 is a perspective view of another ram air turbine power systemadapted for use in the pod of FIG. 2 showing that the accessorygenerator includes a magnet ring including a band coupled to the tip ofthe airfoils and a plurality of magnets coupled with the band;

FIG. 9 is a perspective view of another ram air turbine power systemadapted for use in the pod of FIG. 2 showing that each airfoil defines achord that extends from a leading edge to a trailing edge of each of theairfoils and the accessory generator includes a magnet ring locatedaxially on a mid-chord of the chord of the airfoil and includes a bandcoupled to the tip of the airfoils and a plurality of magnets coupledwith the band;

FIG. 10 is a perspective view of another ram air turbine power systemadapted for use in the pod of FIG. 2 showing that the accessorygenerator includes a magnet ring that extends axially substantially afull axial length of the chord of the airfoil and includes a bandcoupled to the tip of the airfoils and a plurality of magnets coupledwith the band;

FIG. 11 is a perspective view of another ram air turbine power systemadapted for use in the pod of FIG. 2 showing that the accessorygenerator includes a plurality of magnet rings each including a bandcoupled to the tip of the airfoils and a plurality of magnets coupledwith the band, and each of the magnet rings are spaced apart axially bya strip of abradable material located axially between each magnet ring,and the stator includes an inner wall and a knife-seal that extendsradially away from the inner wall and into each strip of abradablematerial;

FIG. 12 is a cross-sectional view of a portion of the radar jamming podof FIG. 2 showing that the radar jamming pod includes an inlet guidevane, an accessory system with a rectifier, a winding and a conduit,with the winding and conduit interconnecting the rectifier and thestator, and a coolant flowing between the rectifier and the stator inthe conduit; and

FIG. 13 is an aft looking elevation view of the magnets of an embodimentof the accessory generator coupled to the airfoil tips and arrangedradially inward of a plurality of stator windings.

DETAILED DESCRIPTION OF THE DRAWINGS

For the purposes of promoting an understanding of the principles of thepresent disclosure, reference will now be made to an illustrativeembodiment shown in the drawings.

An aircraft 10 in accordance with the present disclosure can beoutfitted in a modular fashion with different accessory weapons andsystems as suggested in FIG. 1 . The aircraft 10 includes an airframe 12with wings 13, 14 extending from a fuselage 15, a propulsion system 16,as well as various detachable units/pods 18, 20 and missiles 22. Thepropulsion system 16 is illustratively provided by a gas turbine enginehoused in the airframe 12. The units 18, 20 and missiles 22 aredetachably coupled to wings 13, 14 and/or fuselage 15 of the aircraft10.

In the illustrative embodiment, one detachable accessory unit 20 is aradar jamming pod as suggested in FIG. 2 . The accessory unit 20includes a power-consuming accessory system 30 and a ram air turbinepower system 32 arranged in a detachable pod or housing 34. The ram airturbine power system 32 generates electrical power from air passingthrough the unit 20 when the aircraft 10 is in flight. Electrical powerfrom the ram air turbine power system 32 is passed to the accessorysystem 30 independent of direct mechanical or electrical connection tothe propulsion system 16. Thus, the accessory unit 20 is, at leastprimarily, self-powered. The ram air turbine power system 32 does notinclude and is not powered with a compressor and combustor as typicallyused in gas turbine engines of propulsion system 16.

The accessory system 30 included in the accessory unit 20 isillustratively made up of power electronics 35 and radar jammingelectronics 36 as suggested diagrammatically in FIG. 2 . The powerelectronics 35 may be a rectifier 35. The radar jamming electronics 36are configured to radiate signals suitable for interfering with enemyradar. In other embodiments, the accessory system 30 can include sensorelectronics, energy weapon electronics, battery packs, and/or otherpower-consuming devices.

The ram air turbine power system 32 in the illustrated embodimentintegrates power generation components with turbine components to managespace claim and offer unique functionality to the accessory unit 20 assuggested in FIGS. 3-4 The ram air turbine power system 32 includes aturbine case 38, a turbine rotor 40, an accessory generator 42, andturbine inlet guide vanes 44. The turbine case 38 extends around acentral axis 11 and defines a radially-outer limit of a flow paththrough which air moves to interact with the turbine rotor 40. Theturbine rotor 40 is mounted for rotation about the central axis 11. Theaccessory generator 42 generates power for use by the accessory system30. The turbine inlet guide vanes 44 are configured to redirect airmoving into the turbine case 38 for interaction with airfoils 46 of theturbine rotor 40.

The turbine rotor 40 includes an outer diameter 48, an inner diameter50, airfoils 46, and bearings 52, 54, as shown in FIG. 3 . The outerdiameter 48 is adjacent to the turbine case 38. The inner diameter 50 isspaced radially inward of the outer diameter 48. The airfoils 46 arearranged between the outer diameter 48 and the inner diameter 50. Thebearings 52, 54 support the turbine rotor 40 for rotation about thecentral axis 11. In some embodiments, more than two bearings 52, 54 maybe used to support the turbine rotor 40 for rotation about the centralaxis 11.

Each airfoil 46 includes a body 56 defined by a base 60, a tip 62, aleading edge 64, and a trailing edge 66, as shown in FIGS. 4-6 . Thebase 60 is coupled to the inner diameter 50 of the turbine rotor 40. Thetip 62 is in confronting relation with the turbine case 38. The leadingedge 64 and the trailing edge 66 each extend radially between the base60 and the trailing edge 62. A skin 58 extends along the tip 62 of theairfoil 46.

In some embodiments, the body 56 may also form a cavity 68, as shown inFIGS. 4-6 . A corrugation sidewall 70 may be located in the cavity 68and extend axially from the leading edge 64 to the trailing edge 66 ofthe body 56. The leading edge 64 and the trailing edge 66 may be a solidleading edge 64′ and a solid trailing edge 66′, as shown in FIG. 6 . Inother embodiments, the cavity 68 may be hollow without a corrugationsidewall 70. In further embodiments, the body 56 may be solid.

The airfoils 46 also include a chord that is defined by a full axiallength L1, as shown in FIGS. 5-6 . The full axial length L1 is the axiallength between the leading edge 64 and the trailing edge 66. A mid-chordis less than the full axial length L1.

The accessory generator 42 includes a plurality of magnets 76, a stator78, and power off-take wires 80 as shown in FIGS. 3-4 . The plurality ofmagnets 76 are coupled inside the tip 62 of each airfoil 46. The stator78 is coupled with the turbine case 38 and is axially aligned with theairfoils 46. The power off-take wires 80 extend from the stator 78through the inlet guide vanes 44 so as to route electrical power to theaccessory system. Upon rotation of the plurality of magnets 76 with theturbine rotor 40, electrical power is generated for use by the accessorysystem 30.

The plurality of magnets 76 includes magnets arranged circumferentiallyadjacent to one another around the central axis 11 as shown in FIGS. 4,5, 7, and 13 . Each of the magnets 76 may be oriented so that magneticdirectionality is specifically selected. The plurality of magnets 76 mayform a Halbach array configured to provide managed power density, asshown in FIG. 5 . Additionally, the plurality of magnets 76 are indirect thermal contact with the airfoils 46 so that heat generated inthe plurality of magnets 76 is dissipated through the airfoils 46 andother turbine components exposed to air flow moving through the turbinecase 38.

As shown in FIGS. 3-5 , the plurality of magnets 76 are covered by askin 58 that extends along the tip 62 of the airfoil 46 to block radialmovement of the plurality of magnets 76 away from the airfoil body 56.At least one of the magnets 76 is bonded to a material 59, as shown inFIG. 5 . The material 59 is bonded to the solid leading edge 64′ and thesolid trailing edge 66′, and the skin 58 is bonded to the magnets 76,the material 59, the solid leading edge 64′, and the solid trailing edge66′. In some embodiments, the material 59 is metal. In otherembodiments, the material 59 is a metallic strip. In some embodiments,the material 59 is fixed to the solid leading edge 64′ and the solidtrailing edge 66′. In some embodiments, the plurality of magnets 76 maybe bonded only to the skin 58 and the skin may be bonded to the solidleading edge 64′ and the solid trailing edge 66′. In furtherembodiments, at least one of the magnets 76 may be coupled in the cavity68 of the airfoil 46 and coupled to the corrugation sidewall 70.

In other embodiments, the plurality of magnets 76 are formed into amagnet ring 82 coupled to the tip 62 of the airfoils 46, as shown inFIG. 8-11 . The magnet ring 82 includes band 84 and the plurality ofmagnets 76. The band 84 extends circumferentially at least partway aboutthe central axis 11 and is coupled to the tip 62 of at least twoairfoils 46. The plurality of magnets 76 are at least arranged axiallyand aligned radially to each other, and are coupled to the band 84 sothat, upon rotation of the magnet ring 82 with the turbine rotor 40,electrical power is generated for use by the accessory system. In otherembodiments, the magnet ring 82 extends circumferentially completelyaround the central axis 11 and is coupled to each of the airfoils 46. Insome embodiments, each of the plurality of magnets 76 may be oriented sothat magnetic directionality selected such that the plurality of magnetsforms a Halbach array configured to provide managed power density.

In the illustrated embodiment of FIG. 8 , the magnet ring 82 extendsaxially substantially a full axial length L1 of the chord between theleading edge 64 and the trailing edge 66. As described above, eachairfoil 46 defines a chord that extends from the leading edge 64 to thetrailing edge 66 of the airfoil 46. In the present embodiment, the band84 extends radially outwardly between the leading edge 64 of the airfoil46 and a leading edge 75 of the plurality of magnets 76 and between thetrailing edge 66 of the airfoil 46 and a trailing edge 77 of theplurality of magnets 76 so that the plurality of magnets 76 cannot shiftaxially. In other embodiments, the leading edge 75 and the trailing edge77 of the plurality of magnets 76 may axially align with the leadingedge 64 and trailing edge 66 of each of the airfoils 46 so that the band84 does not extend radially outwardly.

The band 84 also includes a plurality of strips of metallic material 88that extend circumferentially over the plurality of magnets 76 such thatthe plurality of strips of metallic material 88 axially align with theleading edge 64 and the trailing edge 66 of the airfoil 46, as shown inFIGS. 8 and 10 . In optional embodiments, the plurality of strips ofmetallic material 88 may extend to the leading edge 75 and the trailingedge 77 of the plurality of magnets 76 and the band 84 may extendradially outwardly to the outer surface of the plurality of strips ofmetallic material 88 in a manner described above. In other embodiments,the plurality of strips of metallic material 88 may only be one strip ofmetallic material 88, as shown in FIG. 10 . In some embodiments, theband 84 may not include a plurality of strips of metallic material 88and may instead include one or more of strips of abradable material 86.

In another embodiment, the magnet ring 82 is located axially on amid-chord of the chord of the airfoil 46, as shown in FIG. 9 . In thepresent embodiment, the band 84 extends radially outwardly between theleading edge 64 of the airfoil 46 and a leading edge 75′ of theplurality of magnets 76 and between the trailing edge 66 of the airfoil46 and a trailing edge 77′ of the plurality of magnets 76 so that theplurality of magnets 76 cannot shift axially. In the illustratedembodiment, a leading edge 83′ of the band 84 is located axially betweenthe leading edge 64 and the leading edge 75′, and a trailing edge 85′ ofthe band is located axially between the trailing edge 77′ and thetrailing edge 66. In other embodiments, the leading edge 75′ and thetrailing edge 77′ of the plurality of magnets 76 may axially align withthe leading edge 83′ and the trailing edge 85′ so that the band 84 doesnot extend radially outwardly.

The band 84 of FIG. 9 also includes a plurality of strips of metallicmaterial 88 that extend circumferentially over the plurality of magnets76 such that the plurality of strips of metallic material 88 axiallyalign with the leading edge 83′ and the trailing edge 85′ of the band84. In optional embodiments, the plurality of strips of metallicmaterial 88 may extend to the leading edge 75′ and the trailing edge 77′of the plurality of magnets 76 and the band 84 may extend radiallyoutwardly to the outer surface of the plurality of strips of metallicmaterial 88 in a manner described above. In other embodiments, theplurality of strips of metallic material 88 may only be one strip ofmetallic material 88. In some embodiments, the band 84 may not include aplurality of strips of metallic material 88 and may instead include oneor more of strips of abradable material 86.

In the embodiments illustrated in FIGS. 9 and 10 , the plurality ofmagnets 76 are discrete and located next to each other axially. Theplurality of magnets 76 are also located next to each othercircumferentially and are aligned radially.

FIG. 11 shows that each of the plurality of magnets 76 in the magnetring 82 are spaced apart axially from each other and alignedcircumferentially and radially with each other. The band 84 of themagnet ring 82 includes a plurality of strips of abradable material 86located axially between each of the plurality of magnets 76. The band 84also includes a plurality of strips of metallic material 88 that extendcircumferentially over each of the plurality of magnets 76. The turbinecase 38 includes an inner wall 90 and a knife seal 92 that extendsradially away from the inner wall and into each of the plurality ofstrips of abradable material 86.

For example, the plurality of magnets 76 in FIG. 11 includes a firstmagnet 79 and a second magnet 81. The second magnet 81 is spaced apartaxially from first magnet 79 and is aligned radially with the firstmagnet 79. A strip of abradable material 87 is located axially betweenthe first magnet 79 and second magnet 81. A first strip of metallicmaterial 89 extends circumferentially over the first magnet 79 and asecond strip of metallic material 91 extends circumferentially over thesecond magnet 81.

The stator 78 may include concentrated or distributed windings. Thestator 78 may extend circumferentially around the turbine case 38 assuggested in FIG. 7 . In other embodiments, the stator 78 may be aplurality of stators 78 spaced circumferentially apart around theturbine case 38 and aligned with the airfoils 46 as shown in FIG. 13 .

In the illustrated embodiment of FIG. 12 , the ram air turbine powersystem 32 may include an electrical generation system 93 and a coolingsystem 94. The electrical generation system 93 is configured to bedriven by the turbine rotor 40 to generate and deliver electrical powerto the accessory system 30. The cooling system 94 is configured to coolthe electrical generation system 93. In the embodiments shown in FIGS. 3and 12 , the inlet guide vanes 44 are located axially forward of theturbine rotor 40. Additionally, the turbine case 38 defines a gas path43, as shown in FIG. 3 .

The electrical generation system 93 includes the accessory generator 42and the rectifier 35, as shown in FIG. 12 . The accessory generator 42is coupled with the turbine rotor 40. The rectifier 35 is electricallyconnected between the accessory generator 42 and the accessory system30.

The cooling system 94 includes a conduit 96, cooling fluid 98 located inthe conduit 96, and a controller 100, as shown in FIG. 12 . The conduit96 extends radially between the stator 78 and the rectifier 35 throughthe inlet guide vane 44. The conduit 96 is in thermal communication withthe rectifier 35 and the gas path 43 to transfer heat from the rectifier35, to the cooling fluid 98, and then to the gas path 43. The controller100 is programmed to generate signals to vary a position of a turbineinlet 102 and/or a turbine outlet 106 in response to at least one of thespeed of the turbine, the speed of the turbine increasing, powergenerated by the generator, power generated by the generator increasing,a temperature of the rectifier, a temperature of the rectifierincreasing, ambient air temperature, and/or ambient air temperatureincreasing. The controller 100 is coupled to the rectifier 35, howeverin other embodiments the controller 100 may be separate from therectifier 35.

The power off-take wires 80 extend from the stator 78 radially inwardthrough the turbine inlet guide vanes 44, as shown in FIGS. 3 and 12 .Heat from the power off-take wires 80 is supplied to the turbine inletguide vanes 44. In the embodiment shown in FIG. 12 , the power off-takewires 80 extend radially inward along a leading edge 45 of the turbineinlet guide vanes 44 and may be used for a heat source and provideanti-ice capabilities. In other embodiments, at least some of the poweroff-take wires 80 loop radially outward of the turbine inlet guide vanes44 such that the heat from the power off-take wires 80 provides anti-iceprotection from the ram air turbine power system 32. Anti-ice protectionfor the ram air turbine power system 32 may also be achieved byswitching at least some of the power off-take wires on and off. In someembodiments, the power-off take wires 80 may extend along a leading edge45 of the turbine inlet guide vanes 44 so that heat from the poweroff-take wires is supplied to the turbine inlet guide vanes 44.

The detachable pod or housing 34 illustratively includes attachmentpoints 104 for coupling to hard point attachment points of the aircraft10 as suggested in FIGS. 1 and 2 . The pod 34 defines an interior spacethat houses the accessory system 30 and the ram air turbine power system32. The pod 34 includes an inlet door 102 configured to be selectivelyopened and closed to modulate air flow allowed into the turbine case 38for interaction with the turbine rotor 40 so as to regulate speed of theturbine rotor 40 and thereby control power output of the accessorygenerator 42. The pod 34 also includes an outlet door 106 configured tobe selectively opened and closed to modulate air flow allowed out of theturbine case 38 so as to regulate speed of the turbine rotor 40 andthereby control power output of the accessory generator 42. Inlet andoutlet doors 102, 106 may be moved among various opened positions by anactuator powered by the ram air turbine power system 32, a battery, thepropulsion system 16, and/or mechanical linkages also suitable forrelease of missiles etc.

According to the present disclosure, a ram air turbine 40 providesmechanical energy to an electrical generator 42 for DC power. In somedesigns, a ram air turbine 40 is a separate unit; the generator 42 is aseparate unit; and the rectifier 35 is a separate unit. Designs inaccordance with the present disclosure can be lighter and smallerbecause of the integrated solution.

In the illustrative example, the generator 42 is integrated into theairfoil tip 62 and the turbine case 38 and is arranged with the rotormagnets 76 in the airfoil tip 62 and the stator windings 78 in theturbine case 38. This eliminates a shaft and rotor of a separategenerator while simplifying the overall design. The stator 78 then goesinside the turbine case 38 and exits through the inlet guide vanes 44.Designs with features like those shown can require a precise statorarrangement in order to preserve a small air gap between the statorwindings 78 and magnets 76. Forward and/or aft bearings 52, 54 canprovide the transition between rotating and stationary frames ofreference. If required, an oil mist can cool the stator windings 78 andbe scavenged out the tube containing the wires. In the illustrativeexample, the power electronics 35, such as the rectifier 35, controlsthe power offtake of the aircraft 10.

Thermal benefits may be available using designs like those discloses.Specifically, more heat can be managed with the magnets 76 coupled tothe airfoil tip 62 since the airfoils 46 act as a large heat sinkexposed to the incoming air stream.

There exists a need for a tightly integrated, lighter, and smaller ramair turbine 40 and generator 42 into a single unit. The ram air turbine40 and the generator 42 may be integrated by putting the magnets 76 ofthe generator 42 in or at the tip 62 of the turbine blades 46 with thestator 78 radially outward of the turbine blades 46 as shown in FIG. 5 .The turbine blades 46 may be hollow. A second way to achieve this may beby having the magnets 76 of the generator 42 arranged in a thin ring 82that spans the tips 62 of the turbine blades 46 with the stator 78radially outward of the turbine blades 46 as suggested in FIG. 9 .Finally, the magnets 76 of the generator 42 may be a ring 82 thatextends the entire chord-length of the tips 62 of the turbine blades 46with the stator 78 radially outward of the turbine blades 46 assuggested in FIGS. 8, 10, and 11 .

The turbine blades 46 may be hollow with customized tips 62 that containthe magnets 76. The magnets 76 may be in a Halbach array. Across-section of the turbine blade 46 would show solid leading andtrailing edges 64′, 66′ with corrugated stiffeners 70. The space 68between the corrugations 70 are hollow, which would reduce the weight ofthe turbine blade 46. The magnets 76 are bonded to a material 59, suchas bonded to metal 59, and the material 59 is bonded to the solidleading and trailing edges 64′, 66′. An airfoil skin 58 surrounds theturbine blade 46 and the magnets 76.

In other embodiments, the magnets 76 may be on top of the tips 62 of theairfoils 46 rather than embedded in the airfoil 46 and the stator 78would be in the turbine case 38. The wiring from the stator 78 goesthrough the inlet guide vane 44 to reach the rectifier 35. This wouldeliminate the need for an output shaft to transfer torque, so the hubmay be smaller than other applications. The wiring may be thickdepending on the wire gauge required and the power generated.

In other embodiments, because the magnets 76 would span the entirechord-length of the airfoils 46, the height of the magnets 76 and theheight of the windings 78 may be significantly reduced compared to theembodiment of FIGS. 4 and 5 and the embodiment of FIG. 9 .

While the disclosure has been illustrated and described in detail in theforegoing drawings and description, the same is to be considered asexemplary and not restrictive in character, it being understood thatonly illustrative embodiments thereof have been shown and described andthat all changes and modifications that come within the spirit of thedisclosure are desired to be protected.

What is claimed is:
 1. An aircraft comprising a propulsion systemconfigured to produce thrust for driving the aircraft during operation,an accessory system electrically de-coupled from the propulsion systemso as not to directly draw power from the propulsion system, and a ramair turbine power system electrically coupled to the accessory system toprovide energy for use by the accessory system, the ram air turbinepower system including a turbine case that extends around a centralaxis, a turbine rotor mounted for rotation about the central axis withan outer diameter in confronting relation with the turbine case, aninner diameter spaced radially inward of the outer diameter, andairfoils arranged between the outer diameter and the inner diameter,wherein each airfoil extends from a base radially outward to a tipthereof, and an accessory generator including a stator and a pluralityof magnets coupled with each of the airfoils, the stator being coupledwith the turbine case and axially aligned with the airfoils of theturbine rotor, the stator including a plurality of stator windings, andthe plurality of magnets being located within the tip of each of theairfoils so that, upon rotation of the turbine rotor, electrical poweris generated for use by the accessory system.
 2. The aircraft of claim1, wherein each of the airfoils defines a chord that extends from aleading edge to a trailing edge of the airfoil and the plurality ofmagnets are located axially on a mid-chord of the chord of each airfoil.3. The aircraft of claim 1, wherein each of the airfoils includes a bodyand the tip which provide a leading edge, a pressure side, a suctionside, and a trailing edge of the airfoil, and wherein the body of eachof the airfoils is formed to define a cavity therein, and the airfoilfurther includes a corrugation sidewall located in the cavity andextending axially from the leading edge to the trailing edge andextending alternatingly between the pressure side and the suction side.4. The aircraft of claim 1, wherein each of the airfoils defines a chordthat extends from a leading edge to a trailing edge of the airfoil andthe plurality of magnets extends axially along a length of the chordbetween the leading edge of the trailing edge of the airfoil.
 5. Theaircraft of claim 1, wherein the tip of each of the airfoils includes askin located radially outward of and extending axially along theplurality of magnets to block radial movement of the plurality ofmagnets relative to the central axis.
 6. The aircraft of claim 5,wherein each of the airfoils further include a metallic strip coupled toat least one magnet of the plurality of magnets and located radiallybetween the plurality of magnets and the base of the airfoil.
 7. Theaircraft of claim 1, wherein the ram air turbine power system furtherincludes a plurality of turbine inlet guide vanes configured to redirectair moving into the turbine case for interaction with the airfoils ofthe turbine rotor, the turbine inlet guide vanes are located axiallyforward of the turbine rotor, and the accessory generator includes poweroff-take wires that extend from the stator windings radially inwardalong the turbine inlet guide vanes.
 8. The aircraft of claim 7, whereinthe power off-take wires extend along a leading edge of the plurality ofturbine inlet guide vanes so that heat from the power off-take wires issupplied to the plurality of turbine inlet guide vanes.
 9. The aircraftof claim 7, wherein each of the plurality of turbine inlet guide vanesare formed to define radially extending passages therethrough and theram air turbine power system further includes a cooling system thatincludes cooling fluid conduits that extend radially through thepassages formed in the plurality of turbine inlet guide vanes.
 10. Theaircraft of claim 1, wherein the plurality of magnets are arranged sothat magnetic directionality is selected such that the plurality ofmagnets forms a Halbach array configured to provide managed powerdensity.
 11. The aircraft of claim 1, wherein the ram air turbine powersystem is housed in a pod having a turbine inlet configured to beselectively opened and closed to modulate air flow allowed into theturbine case for interaction with the turbine rotor so as to regulatespeed of the turbine rotor and thereby control power output of theaccessory generator.
 12. The aircraft of claim 11, wherein the pod has aturbine outlet configured to be selectively opened and closed tomodulate air flow allowed out of the turbine case so as to regulatespeed of the turbine rotor and thereby control power output of theaccessory generator.
 13. An independently-powered unit configured to becoupled to an aircraft, the unit comprising a pod with attachment pointsfor coupling the unit to the aircraft and defining an interior space, anaccessory system mounted in the interior space of the pod, and a ram airturbine power system mounted in the interior space of the pod andelectrically coupled to the accessory system to provide energy for useby the accessory system, wherein the ram air turbine power systemincludes a turbine case that extends around a central axis, a turbinerotor mounted for rotation about the central axis and having a pluralityof airfoils that extend from a base radially outward to a tip thereof,and an accessory generator including a stator and a plurality of magnetscoupled with each of the plurality of airfoils, the stator including aplurality of stator windings and the plurality of magnets coupleddiscretely with the tip of each airfoil of the plurality of airfoils sothat, upon rotation of the turbine rotor, electrical power is generatedfor use by the accessory system.
 14. The independently-powered unit ofclaim 13, wherein each of the airfoils includes a body and the tip whichprovide a leading edge, a pressure side, a suction side, and a trailingedge, and wherein the body of each of the airfoils is formed to define acavity and a corrugation sidewall located in the cavity and extendingaxially from the leading edge to the trailing edge.
 15. Theindependently-powered unit of claim 13, wherein each of the airfoilsdefines a chord that extends from a leading edge to a trailing edge ofthe airfoil and the plurality of magnets is located axially on amid-chord of the chord of the airfoil.
 16. The independently-poweredunit of claim 13, wherein the plurality of magnets coupled with eachairfoil extends circumferentially discretely only partway around thecentral axis.
 17. The independently-powered unit of claim 13, whereineach of the airfoils defines a chord that extends from a leading edge toa trailing edge of the airfoil and the plurality of magnets extendsaxially along a length of the chord between the leading edge of thetrailing edge of the airfoil.
 18. The independently-powered unit ofclaim 13, wherein each of the airfoils further include a skin that formsthe tip of each airfoil to block radial movement of the plurality ofmagnets relative to the central axis.
 19. The independently-powered unitof claim 18, wherein each of the airfoils further include a metallicstrip coupled to at least one magnet of the plurality of magnets and islocated radially between the plurality of magnets and the base of theairfoil.
 20. The independently-powered unit of claim 13, wherein the podincludes a turbine inlet configured to be selectively opened and closedto modulate air flow allowed into the turbine case for interaction withthe turbine rotor so as to regulate speed of the turbine rotor andthereby control power output of the accessory generator, and wherein thepod includes a turbine outlet configured to be selectively opened andclosed to modulate air flow allowed out of the turbine case so as toregulate speed of the turbine rotor and thereby control power output ofthe accessory generator.